Infrastructure &
Manufacturing Excellence

Infrastructure

World-Class Infrastructure Where Innovation Meets Precision

Backed by robust infrastructure and a highly skilled team, Weldor’s manufacturing facility is built for performance at scale. Every machine we produce is the result of streamlined processes, purpose-built shops, and a commitment to quality. Our advanced manufcommitment to quality.acturing unit, supported by a network of precision CNC vendors, enables an annual production capacity of 100 CNC machines.

This ensures unmatched quality and precision across all products.

Manufacturing Excellence

Where Precision
Meet Scale

Backed by robust infrastructure and a highly skilled team, Weldor’s manufacturing facility is built for performance at scale. Every machine we produce is the result of streamlined processes, purpose-built shops, and a commitment to quality.
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Assembly Shop

8000 Sq.ft

dedicated space for
streamlined
machine assembly.
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Machine Shop

9000 Sq. ft.

facility equipped for
precision machining.
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Fabrication Shop

8500 Sq. ft.

setup for efficient metal fabrication and welding.

Why Weldor CNC Machines Limited

The Power Behind
Precision Engineering

Our advanced machinery enables efficient manufacturing for medium- to heavy-duty sectors with a well-structured facility layout and strong vendor collaborations, we ensure optimized workflows and high-quality output.

Capacity OverView

Production of Large Frames & Components

CNC and DRO Floor Boring
Machines handle massive
workpieces up to 8,000 mm with
high precision.

Machining Complex Geometries

Bed and Plano Milling Machines
ensure flexibility in intricate
machining, reducing outsourcing
needs.

Batch & Custom Manufacturing

A versatile machine mix supports
both high-volume batch
production and specialized one-off manufacturing

MACHINING CAPACITY

Our facility is equipped for large-scale machining, ensuring
precision and efficiency in handling complex, heavy components:
NC FLOOR BORING MACHINE

NC FLOOR BORING MACHINE
(GIDDINGS & LEWIS – USA)

Work Envelope: 6000 × 3000 × 1700 mm High-precision machining with NC functionality for automation and repeatability.

DOR FLOOR BORING MACHINE

DRO FLOOR BORING MACHINE
(RESTELLINI – ITALY)

Work Envelope: 8000 × 1700 × 700 mm Ideal for long components with manual assistance and Digital Readout (DRO) for moderate precision.

NC BED MILLING MACHINE

NC BED MILLING MACHINE
(MECOF – ITALY)

Work Envelope: 6700 × 1700 × 1050 mm Combines numerical control with bed milling for accurate machining of large, flat components.

PLANI MILLER (HUDDERSFIELD - UK)

PLANI-MILLER
(HUDDERSFIELD – UK)

Work Envelope: 4000 × 1500 × 1050 mm Provides high stability for milling large workpieces in heavy-duty operations.

PLANNER

PLANNER


Work Envelope: 3000 × 1200 × 500 mm Ideal for machining flat surfaces on small to medium-sized components.

RADIAL DRILLING MACHINE

RADIAL DRILLING MACHINES


Handles versatile drilling operations with varying sizes (63 mm and 30 mm). Ensures quick and efficient hole-making for both large and small components

TURNING CAPACITY

Equipped with multiple lathe machines for precision turning of components in various sizes:

LATHE MACHINES

[4.5' / 6' / 20']

Handles small to very large
components with high accuracy.

Ideal for machining shafts, cylinders, and other rotational parts.

FABRICATION & CUTTING CAPACITY

CNC FLAME CUTTING MACHINE

Cutting Area: 6200 × 3000 mm

Cutting Thickness: Up to 150 mm (Mild Steel)

Enables high-speed, precision cutting of thick metal sheets for industrial application

HYDRAULIC SHEARING MACHINE

Capacity: 3100 × 10 mm (Variable Rake Angle)

Designed for cutting oil tank plates and general-purpose sheet metal fabrication.

HYDRAULIC PRESS

(300 Ton, 150 Ton – WELDOR, India)

Essential for forming, bending, and shaping metal components with high precision.

STRESS-RELIEF CAPACITY

Vibratory Stress Relieving Machine reduces residual stresses in machined and welded components.

Enhances dimensional stability and overall performance.

ADDITIONAL CAPACITY

Conventional Shaper Machine used for small-scale shaping and finishing tasks.

OVERALL MANUFACTURING CAPACITY

The unit’s advanced infrastructure enables :

Fabrication & Machining of large-scale components efficiently.

High-Precision Operations with both manual and NC capabilities.

End-to-End Manufacturing including cutting, machining, forming, and stress relief.

MACHINING & FABRICATION SHOP

CNC FLOOR BORING MACHINE

6000 × 3000 × 1700 mm
Giddings & Lewis, USA

PLANNER

3000 × 1200 × 500 mm

LATHE MACHINE

6000 mm (20’)

CNC FLAME CUTTING

9200 × 3000 mm - Cutting Thickness: Up to - 150 mm (Mild Steel)

DRO FLOOR BORING MACHINE

8000 × 1700 × 700 mm Restellini, Italy

LATHE MACHINE

1350 mm (4.5’)

CONVENTIONAL SHAPER
MACHINE

VIBRATORY STRESS RELIEVING MACHINE

NC BED MILLING MACHINE

6700 × 1700 × 1050 mm Mecof, Italy

LATHE MACHINE

2100 mm (6’)

CNC FLAME CUTTING

6200 × 3000 mm Cutting Thickness: Up to 150 mm (Mild Steel)

HYDRAULIC PRESS

300 Ton Weldor, India

PLANO-MILLER

4000 × 1500 × 1050 mm Huddersfield, UK

Design & Simulation Capabilities

Advanced Design Capabilities With 2D & 3D CAD Software

To ensure precision engineering and efficient manufacturing of our Press Brakes, we utilize industry-leading design software—AutoCAD for 2D drafting and SolidWorks for 3D modeling and simulation. These tools enable our engineering team to create detailed component drawings, analyze mechanical stresses, validate fit and function, and simulate real-world performance before manufacturing begins

ADVANCED DESIGN CAPABILITIES

WITH FEA FOR PRECISION ENGINEERING

In addition to using 2D AutoCAD and 3D SolidWorks for detailed component design, we also employ Finite Element Analysis (FEA) to simulate and analyze the mechanical behavior of all our machines under real-world conditions. By applying FEA during the design phase, we can predict stress, strain, and potential failure points, ensuring that every Press Brake and fabricated component is robust, efficient, and optimized for performance. This advanced analysis allows us to refine designs, improve material selection, and deliver machines that meet the highest standards of quality and durability.

Flame Cutting & Straightening

High Precesion CNC Flame Cutting With Nesting Optimization

Our manufacturing facility is equipped with CNC Flame Cutting Machines capable of handling sheet sizes up to 3200 x 6300 x 150 mm, ideal for cutting large and thick plates used in Press Brake body structures. Integrated with advanced Nesting Software, we ensure maximum material utilization, precise contour cutting, and minimal wastage. This capability allows us to process complex geometries and heavy-duty components with consistent accuracy, forming the foundation of our robust and dimensionally precise Press Brake frames.

HYDRAULIC PLATE STRAIGHTENING

FOR STRUCTURAL ACCURACY

To ensure the dimensional integrity of flame-cut components, we employ Hydraulic Presses of 150 Ton and 300 Ton capacity for plate straightening operations. These presses effectively correct thermal deformations that occur during flame cutting, especially in thicker plates used for Press Brake body structures. This process is critical for maintaining flatness, structural alignment, and achieving the tight tolerances required in precision fabrication

Fabrication & Stress Relieving

Heavy-Duty Fabrication
Built to Endure

SKILLED WELDING FOR INTEGRITY

We have a dedicated team of expert and experienced welders and fabricators, supported by a number of high-performance ARC Welding Machines, for the fabrication of Press Brake frames and structural assemblies. Our team ensures deep penetration welds, high joint strength, and consistent quality across all weld seams. Every frame undergoes meticulous fabrication practices to meet the rigorous structural demands of heavy-duty industrial applications

VIBRATORY STRESS RELIEVING

FOR ENHANCED STABILITY

To ensure long-term dimensional stability and prevent distortion under load, all major fabricated components undergo Vibratory Stress Relieving (VSR). This process effectively reduces internal stresses developed during welding and machining without the need for high-temperature treatments. VSR enhances the structural reliability and precision retention of our Press Brake frames up to 70% compared to original formational structure of the steel plates, ensuring optimal performance even under demanding operating conditions

Advance Drilling Machining

Precision Drilling & Machining
For Complex Components

Our manufacturing facility is equipped with advanced drilling and machining capabilities to handle a wide range of component sizes and complexities. These machines provide the accuracy and versatility needed for high-precision drilling and milling, ensuring that every component meets stringent specifications for performance and durability
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Radial Drilling Machines

03 Nos.

Capacities:
25 mm, 32 mm & 60 mm
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Vertical Machining Center(VMC)

1000X500 mm

Mazak VC-Ez Series

Paint Process

Multi-Step Painting
Process for Superior finish

Our machines undergo a meticulous multi-step painting process to ensure superior durability and a premium finish
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Surface
Preparation

The plates are thoroughly hand-ground using highquality hand grinders to remove any imperfections and prepare the surface for fabrication

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Primer
Application

Once the machining is complete, the entire machine is coated with a highperformance Red Oxide primer. This serves as a corrosionresistan base, ensuring longevity and resilience

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Putty
Layering

Two layers of putty are carefully applied, providing a smooth and even surface. After application, the putty is washed off with water to achieve a refined finish.

Final
Coating

The machine is then painted with premium Polyurethane paints, developed specifically for Weldor CNC Machines. Available in Signal Red, Chassis Grey, & Silver, these coatings are powered by advanced American powder color technology.

CUSTOMIZATION OPTION

Customers can always request their choice of color for the machine, allowing for a personalized touch that meets their specific shop-floor theme preferences.

This comprehensive paint process ensures that every Weldor CNC machine stands out in both performance and appearance, providing a long-lasting, robust finish that meets the highest standards in the industry.

Inspection & Testing

Where Quality
Meets Assurance

At Weldor, we prioritize quality and performance at every stage of the manufacturing process. Our rigorous inspection and testing protocols ensure that each machine meets the highest standards before it reaches our customers.

Dry Run Testing

Each machine undergoes a comprehensive dry run for a continuous 8-hour shift, nonstop. This extended operation helps us identify potential issues such as overheating, leakages, inaccuracies in repeatability, and other critical factors that could impact performance.

Full Load Trials

Following the dry run, the machine undergoes full load trials, simulating realworld operational conditions. This allows us to assess the machine's performance under maximum capacity, ensuring that it operates smoothly, efficiently, and without issues during heavy-duty use.

Pre-Dispatch Inspection (PDI)

After the dry run and full load trials, a detailed Pre-Dispatch Inspection (PDI) report is generated. This report thoroughly evaluates the machine against our stringent quality standards to confirm whether it qualifies for dispatch. Only machines that meet these exacting standards are cleared for delivery.

CHECKING PARAMETER

With these rigorous checks in place, we ensure that every machine is ready to deliver optimal performance and reliability in any industrial setting.
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